Experience & Expertise
/
Rail

Industry Sector:
Rail
Client:
Sydney Trains
PROJECT OVERVIEW
Engaged by Sydney Trains to supply and fabricate 20 Transmission Frames for the Xplorer / Endeavour fleet. Each frame was precision-built using custom jigs to ensure dimensional accuracy before and after welding, with stringent QA processes including ITPs, material certification, welding procedures, and CMM dimensional verification.
A critical challenge was controlling welding-induced shrinkage to guarantee precise fitment. Following first-frame approval, fitment checks were conducted at Eveleigh Maintenance Centre, ensuring each frame met Sydney Trains’ exacting standards for quality, accuracy, and operational reliability


















































Chess Engineering welcomes all inquiries by phone, email or completing the contact form below.
Remote & Site – Based Support tailored to client needs
Trade Expertise – Fitters, Welders, Fabricators, Riggers, and more
Fully Equipped Mobile Teams with specialised service vehicles
Experienced, qualified installation teams work
across key industries. – Factory Equipment &
Shutdowns
On-Site Installations – Road signs, gantries,
barriers, railings & heavy plates
Turnkey Solutions for seamless integration
Precision machining and turning
Heavy industrial component manufacturing
Milling, drilling, threading, grinding
Gear cutting and part hardening
Precision fitting and assembly
Machine relocations and installations
Conveyor system and industrial project
installations
Preventative maintenance, upgrades, reverse
engineering, and retrofits.
Surface treatments Blasting
Painting
Heavy Fabrication – Sydney (20MT lift) | Perth (60MT lift)
Sheetmetal – Heavily occupied by food equipment works
Stainless steel – Segregated work area.
Advanced Technology – Hyper Fill, Laser Robotic Welding, CNCs, Waterjet cutter
ERP-Integrated Traceability – CC3-certified processes, comprehensive parts catalogues, and in-house blasting & painting