PROJECTS

Experience & Expertise

PROJECTS

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Infrastructure

Great Emu

Fabrication, Supply & Install of The Great Emu in the Sky at M12 Motorway

Industry Sector:

Infrastructure

Client:

CPB Georgiou JV

PROJECT OVERVIEW

Engaged by CPB Georgiou JV, Chess Engineering was commissioned to manufacture, supply, and install “The Great Emu in the Sky” — a monumental 30-metre-high steel sphere sculpture perched on 5–7 m support legs, soon to become the largest external sculpture in the Southern Hemisphere and a defining landmark of the M12 Motorway project.

Key project highlights:

  • 3.7 km of stainless steel “branches”, precision-formed using custom in-house jigs
  • No trial assembly — achieved <5 mm accuracy through advanced jigging and check-measure systems
  • 1,500 internal LED lights representing the Emu in the Sky constellation
  • Designed for aerial visibility — visible from planes taking off and landing

As Transport for NSW’s chosen fabrication and installation partner, Chess brings together structural steel expertise, precision engineering, and complex installation capability to deliver a sculpture that fuses Aboriginal cultural storytelling with engineering excellence.
This project underscores our commitment to innovation, collaboration, and creating iconic structures that redefine the skyline.

Our Valued
Clients

Get In Touch

Chess Engineering welcomes all inquiries by phone, email or completing the contact form below.

Our Passion

Maintenance

We provide on-site and off-site maintenance services.

  • Remote & Site – Based Support tailored to client needs

  • Trade Expertise – Fitters, Welders, Fabricators, Riggers, and more

  • Fully Equipped Mobile Teams with specialised  service vehicles

Installation

  • Experienced, qualified installation teams work
    across key industries. – Factory Equipment &
    Shutdowns

  • On-Site Installations – Road signs, gantries,
    barriers, railings & heavy plates

  • Turnkey Solutions for seamless integration

Fitting & Assembly

Comprehensive Machining Solutions, including CNC turning and milling centres.

  • Precision machining and turning

  • Heavy industrial component manufacturing

  • Milling, drilling, threading, grinding

  • Gear cutting and part hardening

     

Fitting Engineering Services includes:

  • Precision fitting and assembly

  • Machine relocations and installations

  • Conveyor system and industrial project
    installations

  • Preventative maintenance, upgrades, reverse
    engineering, and retrofits.

  • Surface treatments Blasting

  • Painting

Fabrication

Fabrication is the cornerstone of our business activities, including large and complex projects. Workshops that concentrate on , heavy fabrication, sheet metal, machining and fitting.

  • Heavy Fabrication – Sydney (20MT lift) | Perth (60MT lift)

  • Sheetmetal – Heavily occupied by food equipment works

  • Stainless steel – Segregated work area.

  • Advanced Technology – Hyper Fill, Laser Robotic Welding, CNCs, Waterjet cutter

  • ERP-Integrated Traceability – CC3-certified processes, comprehensive parts catalogues, and in-house blasting & painting

Project Management

  • End-to-End coordination
  • Client-centric Focus
  • Full documentation & formal reporting
  • Management of project contracts

Design & Drafting

We solve complex issues across industry sectors by developing one-off design solutions, ensuring seamless execution and compliance. Our capabilities include:

  • 3D Modelling
  • Detailed Shop Drawings
  • Drafting Services & Certifications